• Service
  • Installation & Comissioning

Installation and Commissioning

  • In most cases AED is supplying turn key technology. The on-site installations and commissioning is usually done by AED technicians or our partnership network around the globe.
  • The offered service package facilitates the progress of the cell installations and insures that the desired performance level is achieved in terms of quality and timing.
  • The customer can select the necessary service modules according his individual situation and the service package can be defined flexibly.
  • In order to avoid unnecessary waiting times, the installation schedule has to be agreed in advance between customer/prime contractor and AED

 

Installation

* Duration as first estimation – may vary depending on project
Installation and setting in operation of the AED supply (without interlocks to the production line) 1 - 10 Duration depends on type and scope of supply
  • All foundation work to be finished,
  • layout clear and confirmed,
  • Electrical energy, water and air supply to be provided by customer on time
Schedule Duration [Days]* Remarks Requirements

New Installations:
In some cases there is a BREAK before the next step, commissioning
1- n Depends on complexity of entire production line.
  • All components/ modules have to be operational before next step

Commissioning

Schedule Duration [Days] Remarks Requirements
Interfacing and start-up with the production line
- interface to master controller
- Basic programming
- ‚Cold‘ run of complete line
1 - 2 Integration of the spraying device in the auto cycle of the production line. Duration depends on complexity of production line All basic functions of the entire production line have to be available. All safety devices are operational
Induction of the operating staff 1 - 2 Training about ‘how to operate the integrated installation’  
Creating an application master program 1 - 2   die set / tool set must be available
Start production - first 100 parts 1 - 3 Supervise production start  
Basic fine tuning and optimization of spraying tool and application 1 - 2    
Accompanied production 1 - 5    

 

Training

Schedule Duration [Days] Remarks Requirements
Operating and programming 1 - 2,5 per training group Primarily for production team leaders; Ideally a mandatory training in case technology is new to customer
  • Production line / spray equipment to be available for training purpose at least 50% of the training duration.
  • Training room for theoretical training is recommended.
Maintenance and Trouble shooting 1 - 3 per training group Primarily for production team leaders; Ideally a mandatory training in case technology is new to customer
  • Production line / spray equipment to be available for training purpose at least 50% of the training duration.

 

Add-Ons

Schedule Duration [Days] Remarks Requirements
Application Training – Details of Spraying Process ~ 2 For team leaders production and process engineers
  • Production line / spray equipment to be available for training purpose at least 50% of the training duration.
Accompanied production tbd Process optimization
Support for new technology
  • ‚Continuous production‘

Note: Other services which are not listed here can be included on request;