DAG 183 BMS
DAG 181-183 BMS
Dosing,- Mixing- and Supply System for Water Based Lubricants
The DAG 183 BMS automatic dilution-, mixing- and supply-system is specially developed to handle water based, concentrated graphite dispersions, but is also suitable for non-pigmented lubricants. This system is engineered for best performance – every part of the system is selected of best practice technologies and combined to a leading edge system.
DAG 183 BMS is allowing exact dosing, mixing and supplying of a lubricant concentrate according to the recommendations of the lubricant supplier. The system is available as stand-alone solution but also as integral part of an automated spraying system. A full visualization of the process on the user interface is facilitating the operation in daily use – both using a stand-alone control as well as an integrated control.
Features
- Accurate dosing according to programmed dilution ratio
- Perfect mixing, gentle media processing
- Closed system for reduced bacterial infection
- Clean lubricant handling
- Integrated control system (or stand-alone control)
- High supply rates – even for big spraying tools or multiple spraying tools
- Reliable operation, high utilization
- Low maintenance requirement
- Multiple media circulation circuits
- Ease of operation through process visualization
- Change of lube container without interruption of production
- Fully automated operation
Options
- Two dilution rates (2 outputs)
- Small version
- High capacity pumps
- Handgun connection
- 200 kg drum version or IBC version
Working Principle
A diaphragm pump supplies the graphite dispersion into the intermediate tank. The pump is placed near to the product container.
- The intermediate tank (column) (1) is on the back side of the system
- From this intermediate tank a quantified amount of graphite dispersion is pumped (2) into the dilution tank (3).
- (4) Water will be dosed into the dilution tank using a water meter.
- Whilst dosing the stirrer (5) is active.
- After homogenization the diluted dispersion flows to the supply tank beneath (6).
- A diaphragm pump (7) supplies the mixture to spray equipment.
- A return valve (8) is stopping circulation whilst the spray system is spraying.
Technical Data
DAG 183 BMS Standard (I)
| Dimensions | |
| 183 BMS w. IBC Platform | H=2350mm/4100mm, W=1400mm D=2360mm |
| 183 BMS with 220 kg Drum Lift System | H=2350mm, W=1400mm, D=2200mm |
| Concentrate drum station with lift assembly | |
| Standard Steel drum DIN ISO | 220 Kg |
| Concentrate stirrer | 100 rpm 0,37 kW |
| Concentrate transport pneumatic | |
| diaphragm pump | 24 liters / min |
| Operating mode | filling or circulation |
↓
| Column | |
| Concentrate level control and spare buffer reservoir | 50 liters |
| Level control | guided micro wave |
| Full level | 30 litres |
| Alarm level | 15 liters |
| Empty level | 0 liters |
| Water Flow meter 1 ½", resolution | 100 ml / impulse |
| Metering diaphragm pump for concentrate | 24 liters / min |
| Dosing volume per stroke | 400 ml |
↓
Technical Data
DAG 183 BMS Standard (II)
| Mixing system | |
| Mixing ratio | 1:2 – 1:30 ± 5% |
| Batch mixing capacity | 20 liters / min |
| Paddle stirrer | 100 rpm 0,37kW |
| Preparation tank 1.4305 | 25 liters |
| Level control | Sonic fork sensors |
| Full level | 25 liters |
| Empty level | 0 liters |
↓
| Dilution/Supply tank | |
| Type | 80 liters volume pressure less |
| Slow turning, effective paddle stirrer | 100 rpm / 0,37 kW |
| Level control | Sonic fork sensors plus hydrostatic pressure sensor |
| Full level | 80 liters |
| Refill level | 60 liters |
| Empty level | 0 liters |
| Pressure generation | pneumatic 1” diaphragm pump |
| Delivery rate | ≤ 2 liters / s |
| Energy Supply | |
| Electrical Supply | 3 x 400V +/- 10 %; 50 – 60 Hz; 2 kVA |
| Operating pressure Air | 6 bar |
| Ambient Temperature | +5 to 40 °C |