AED 181-080

AED 181-080 is a batch mixing system with a working volume of 80 litres. The system is reliably mixing water and lubricant concentrate. By default the dosing of the lubricant is done manually. An electrical pump supplies the lubricant to the connected spraying device(s).

Features

  • Tank made of plastics, resistant against all commonly used release agents
  • Tank system pressure less
  • Volume 80 litre
  • Contactless level control
  • Vertical, multi-speed centrifugal pump made of stainless steel, placed outside the tank
  • Agitation of lubricant via bypass
  • Water connection for rinsing of the system
  • Easy accessibility to all components

Options

  • Acoustic warning when tank empty
  • Connection for hand spray gun DAG087/DAG090, with start/stop function
  • Dosatron mixing pump
  • Elados mixing pump
  • KDP mixing pump - Piston dosing pump with end position monitoring
  • Compressed air service unit, incl. filter and oil separator
  • Supply pumps with higher supply rate

Industrie 4.0 Kompatibilität

  • Control Siemens S7-1200 with Proface HMI
  • IO Link Master Profinet, IO-Link connection to sensors and actuators
  • Plug & play for sensors and actuators
  • Status indications / information:
    - Setting of dilution ratio (Mixing pump KDP)
    - Setting of output pressure for lubrican
    - Input pressure of water
    - System status
    - Status of sensors and actuators
AED 181-080

Intuitive and simple programming

Customer benefits

  • Adaptable for all die casting machine sizes
  • Easy maintenance
  • No heating of the lubricant
  • Small tank volume to avoid bacterial contamination
  • Compact design

 

Technical Data

Feature Data
Control S7-1200 with Proface HMI Integrated in AED spray units
Interface Potential-free interface to master control (spraying system) Profinet connection to spray system

Connection data

Feature Data
Input water 1 x DIN 2553 G ¾‘‘ D22 NW20, 3 bar
Input air 1 x DIN 2553 G ½’’ D15 NW 13, 6 bar, acc. to ISO 8573-1, dry & filtered 10 µm
Outlet lubricant 1 x DIN 2553 G 1" D28 NW25 (for supply pumps CM 3-7 and CM 7-5)
1 x DIN 2553 G 1 ½’’ D42 NW38 (for supply pump CM 10-4)
Dilution ratio Dosatron 0,5% - 4% or 3.0% - 10.0%
Dilution ratio Elados 0,3% - 3%
Dilution ratio KDP 0,5% - 1,5%
Supply pumps CM 3-7 CM 5-7 CM 10-4
Delivery rate (max.) 4.500 l/h at 6 bar 7.500 l/h at 6 bar 15.000 l/h at 6 bar
Connected load ca. 2,5 kVA ca. 3 kVA ca. 5,5 kVA
Mains voltage 3 x 380 – 480 V PE +/- 10 %
Mains frequency 50-60 Hz
Ambient temperature +5°C to 40°C