DAG 3000 Robospray

Performance and Flexibility for the Casting Industry

  • The robotic spray systems of the DAG 3000 line offer perfect flexibility and functionality for die lubrication.
  • The robotic spray system DAG 3000 can be integrated with any suitable robot make. It is ideally suited for ABB- and KUKA-robots, as well as robots from Comau, Fanuc, Kawasaki and Motoman.

Features

  • Fully integrated die lubrication system
  • High flexibility for changing series by selecting a new operation program only
  • High level of process control for fast and effective die treatment
  • Minimal lube consumption
  • Easy to operate and maintain
  • Spray software integrated in robot software for simple programming, monitoring and optimization
  • Graphical Human Machine Interface

Customer Value

  • High flexibility
  • Increased productivity, reduced costs
  • High casting quality
  • Improved working conditions

Recommended Spray Tools

  • RSDC 24/44/64
  • Flextool™ Multi-Function
  • Flextool™ Die Geometry
  • DELTASPEED
  • RSV 6 Series
DAG 3000 Robospray
DAG 3000 RSDC64
DAG 3000 RSDC64
DAG 3000 FLT Multifunction
DAG 3000 FLT Multifunction
DAG 3000 FLT 8
DAG 3000 FLT 8 Die Geometry
Type Circuits Spray/Blow Media Robot Payload [kg]
RSDC 24 6/2 2 ~ 20
RSDC 44 6/2 2 ~ 30
RSDC 64 6/2 2 ~ 120
RS FLT 4 4/2 2 > 25
RS FLT 6 6/2 2 > 50
RS FLT 8 8/2 2 > 120...200
BR 4/2 2 ~ 20

Legend

1 = Robot
2 = Robot Control
3 = DCM-Control
4 = DAG 184-IMS*
5 = Container Platform
6 = Hydrobox

H = Media Supply
W = Electric Cable

*or other supply system

Media and Electrical Connections

DAG 1000 MCT
Hose & Cable Connections DAG 3000
Pos Fluids FLT 8 FLT 6/RSDC 64/44 RSDC 24 RST16
H1 Water
Water
Lube IBC
1 x R 1“ ø28
Depends on
system
1 x R 1“ ø28
Depends on
system
1 x R 1“ ø28
Depends on
system
H2 Air 2 x R1 ½“ ø42 R1 ½“ ø42 R1“ ø28
H3 Lubricant
(diluted)
Contr. Air
1 x R1“ ø28
(for 181 IMS)
NW ø 6
1 x R1“ ø28
(dep. on 
system)
2 x R ½“ ø15
(dep. on 
system)
H4 Main Air
Lubricant
Contr. Air
R 1 ½“ø42 (2x)
R 1“ ø28 (2x)
R ½“ ø15 (1x)
R 1 ½“ø42 (1x)
R 1“ ø28 (2x)
R ½“ ø15 (1x)
R1“ ø28 (1x)
R ½“ ø15 (2x)
R ½“ ø15 (1x)
W1 Robot supplied with robot
W2 Hydrobox Cable 12 x 0,75 - Connection 1XP15 / 230XP15
W3 DCM Cable 65 x 0,5 or Bus 24 x 0,5 - Con. XS90 (XS90.1) or Bus
W4 Lube Sys. Cable 8 x 0,5 - Connection 203XS15
W5 Lube Sys. Cable 12 x 0,75 - Connection 1XP16