DAG 1000 MCT

The die spray equipment DAG 1000 MCT is the result of long standing experience and striving for the best performance.
The modular concept with high-quality components is the ideal solution for the efficient treatment of casting dies.

Features

  • Designed for increased air and lube supply
  • Perfect media control due to proportional valve system (option)
  • Highly dynamic axis can be moved simultaneously and precisely
  • High payloads, rigid and non-vibrating construction
  • Long-life design - reliable, low maintenance requirement
  • High utilization through smart media handling
  • S7 Control System with graphical user interface (touch screen)
  • The MCT System can be adapted to individual customer needs by selecting parts of the modular system
  • Spray tools can be selected according to individual customer or process requirements

The MCT technology provides several customer benefits:

  • Shorter cycle time
  • High reliability
  • Efficient application of lubricant
  • Simple modification and maintenance

Higher productivity and lower cost per part are the results.

Recommended Spraying Tools

  • Flextool
  • DELTSPEED
  • Deltacast
DAG 1000 MCT

MCT Product Range

* For each size a telescopic version for limited ceiling heights is available
Type Circuits Spray/Blow Media Strokes [mm] Payload [kg]
MCT 1* 4/2 1 H: 800-1400
V: 800-1600
40
MCT 2* 6/2 2 H: 1000-2000
V: 1200-2000
100
MCT 3* 8/2 4 H: 1600-2500
V: 1600-2500
160
MCT 3 Tele 8/2 4 H: 1600-2500
V: 1600-2500
200
MCT 4 8/2 4 H: 2500-3000
V: 2500-3000
270

Alignment of DCM Size and Spraying System - DAG 1000 MCT – DCM

Thanks to the modular design for each DCM size the exactly fitting DAG 1000 MCT can be configured. The table enables the selection of the strokes in [mm] of the z-axis and y-axis of the MCT in correlation with the DCM-size (Locking force as selection parameter). Also available: A lean solution for small PDC machines – MCT1 SM

*suitability depends on DCM setup
Locking Force DAG 1000 MCT1 DAG 1000 MCT 2 DAG 1000 MCT 3 DAG 1000 MCT 4
in metric tons -Z- -Y- -Z- -Y- -Z- -Y- -Z- -Y-
200 800 800            
300 800-1000 800            
400 1000 800            
500-600 1000-1200 1000 1000-1200 1000        
700-800 1200 1200 1200 1200        
800-900 1200 1200 1200 1200        
1100-1200 1400-1600 1400 1400-1600 1400        
1300-1400 1600 1400* 1600 1400-1600        
1600-1700     1800 1600        
1800-2000     2000 1800-2000 2000 1800-2000    
2100-2400     2000 2000 2000 2000    
2500         2000-2500 2000-2500 2500 2500
3000-5000         2500 2500 2500-3000 2500-3000

MCT Service Packs

Service Package for MCT Series SP1 SP2 SP3
Pressure Control      
- Lubricant Manually x    
- Lubricant and Air Manually   x  
- Lubricant and Air programmable     x
Flushing Functionality   x x
Filter for Lubricant, Spraying Air and Blowing Air   x x
Pressure Switch for Blowing Air   x x
Filter for Control Air x x x
Central Lubrication System for MCT x x x

Management of Media (Air/Water/Lubricant)

A set of filters, pressure controls and valves prepares the media (lube/air/water) for using them in the spraying equipment.

Available Service Packs for MCT
  MCT 1 MCT 2 MCT 3 & 4
SP1 X X  
SP2 X X X
SP3 X X X

DAG 1000 MCT – Connection Layout

1 = MCT
2 = MCT Control
3 = Teach Pendant
4 = Supply System
5 = Service Panel
H = Media (Air/Water/ Lubricant)
W = Electrical Connection

Electrical and Media-Connections for MCT Series

Connection Layout
H2 is supplied by AED
H1, H3 and H4 supplied by Customer (or AED) (TBD)
Hose connections MCT for Service pack 2 & 3
Pos Fluids Nominal diameter
    MCT 1 MCT 2 MCT 3 & 4
H1 Air
Lubricant
Water
R1 ½ ø42
R ½“ ø15 (2x)
R ½“ ø15
R1 ½“ ø42
R 3/4“ ø22 (2x)
R ½“ ø15
R 2“ ø50
R ¾“ ø22 (4x)
R ½“ ø15
H2 Air
Lubricant
Lubr. Unit
R1 ½ ø42
R ½“ ø15 (2x)
R ¼“ ø6
R1 ½“ ø42
R 3/4“ ø22 (2x)
R ¼“ ø6
R 2“ ø50
R ¾“ ø22 (4x)
R ¼“ ø6
H3 Lubricant
(diluted)
R ½“ ø15 (2x)
(R1“ ø28) (1x)
Depending on
tank system
R 3/4“ø22 (2x)
(R1“ ø28) (1x)
Depending on
tank system
R3/4“ø22 (4x)
(R1“ ø28) (2x)
Depending on
tank system
H4 Water
Lubricant
R ½“ ø15 (2x)
R ½“ ø15 (2x)
Depending on
tank system
R ½“ ø15 (2x)
R ½“ ø15 (2x)
Depending on
tank system
R ½“ ø15 (2x)
R ½“ ø15 (2x)
Depending on
tank system